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鹿程国际贸易(永州市分公司)投入大量资源拓展研发团队,实现 硅钢从研发到生产,以及 硅钢的服务。我们提供各种创新,高质量,具有成本效益的可持续 硅钢产品以及服务,以满足不同地区不同场景的特定需求。
电工钢硅钢片Intro of iron core of automobile driving motor。At present, the motor technology of high-speed punching of stator and rotor iron core at home and abroad has developed rapidly. With the development of stamping equipment, new equipment with high quality, high efficiency and high precision has been provided for the production of motor punching pieces of high-speed punching of stator and rotor iron core at home and abroad, which has brought the motor punching process technology. Therefore, the design technology of new technology and equipment suitable for it has become a new research topic. The simultaneous separation of stator punching groove and stator punching groove of motor high-speed punching stator rotor iron core the simultaneous cutting of air gap between rotor punching and rotor punching groove is a new technological scheme applied to high-speed punching machine. This scheme has been widely used in foreign countries and has just begun research and application in domestic motor industry. Therefore, some discussions are made to realize the design technology of this technology according to the required technological equipment.The influence of motor high-speed punching of stator and rotor iron core: the influence of motor punching process technology of motor high-speed punching of stator and rotor iron core in new product development the traditional process of motor punching in our country is two categories: double punching and single punching, which are analyzed as follows:1) the process scheme of double punching groove: this scheme has good groove shape and uniformity, few processes and few tooling, but the tooling is complex and requires high precision, good equipment conditions, long tooling manufacturing cycle and Cheng Bengao, which is only suitable for mass production and is not conducive to new product development and small batch trial production.2) single-type punching process scheme: this scheme has poor groove shape, many processes, many tooling, many equipments, simple tooling, unstable quality, long production cycle and Cheng Bengao, and is only suitable for medium and small batch production.Requirements for high-speed punching of stator and rotor iron core of motor: 1. Positioning accuracy requirements. In this technological scheme, the two composite processes of punching groove separation and punching groove cutting air gap require the same positioning Benchmark, ensuring that the concentricity of the groove shape of the stator and rotor, the outer circular dove tail groove and shaft hole is not more than 0.02mm, the positioning of the center hole meets the technical requirements of concentricity, and the joint positioning of the small side hole and the center hole meets the requirements of circumferential orientation. 2. Precision requirements of composite process. Punching and groove separation compound process: This process has Groove-shaped convex mold and incision convex mold to complete the progressive blanking process. This process first punches and then cuts to separate the fixed and rotor punching pieces. The Two convex molds act synchronously on the same center track, and the central included angle between the two convex molds is one and a half times the central included angle of the groove. This process equipment is applied to high-speed punching machines, the groove-shaped indexing accuracy is guaranteed by the CAM stepping mechanism on the equipment;Electric vehicle is an economical and clean green vehicle based on electric drive,Environment and other aspects have * competitiveness, and can conveniently use modern control technology to realize its electromechanical integration, with broad development prospects.The motor drive system of the iron core of the automobile drive motor is the power source of the electric vehicle, and is the main body and internal basis for determining various performance indexes of the automobile operation. At present, electric vehicle motors mainly include DC motors, induction motors, permanent magnet brushless motors and switched reluctance motors.Automobile drive motor iron core permanent magnet brushless motor can be divided into two categories: one is permanent magnet synchronous motor with sine wave current,The other is the BLDC motor with rectangular pulse wave current.Two kinds of motors, the rotor is magnet, the motor rotor does not need brush and excitation winding, through stator winding commutation to generate rotating torque. Because the rotor has no excitation winding, no copper consumption, small magnetic flux and very small iron consumption at low load, therefore, the permanent magnet brushless motor has a high "Power/mass" ratio and can run at high speed. At the same time, it is easy to cool down because there is no abrasion of the rotor and the stator winding is the main heat source.The characteristics of the iron core of the automobile driving motor; The permanent magnet brushless motor of the iron core of the automobile driving motor has high reliability and high output power. Compared with other motors with the same rotating speed, it has the characteristics of small volume, light weight, easy maintenance, high efficiency, high power factor, etc. The rotor has small electromagnetic time constant and good dynamic characteristics of the motor. Through adjustment and conduction angle, constant power operation can be realized, and the efficiency of the motor can also be optimized by optimizing control angle, thus obtaining wider constant power operation area and higher efficiency.Overview of motor high speed punching stator and rotor iron core
电工钢硅钢片:比总损耗(铁损)specific total loss (iron loss)比总损耗是指在磁极化波形保持正弦,其峰值和频率为特定值时,单位质量材料所消耗的总功率,比总损耗用符号 P(Jm/f)表示,单位为 W/kg。例:P1.0/400表示在 磁极化强度为 1.0T、频率为 400Hz 时的比总损耗。Q/BQB 481-202123.2 磁极化强度 magnetic polarization磁极化强度是指试样受交变磁化时,特定磁场强度峰值的磁极化强度峰值,其符号为 J(H),单位为 T(特斯拉)。例:J5000表示对应于磁场强度峰值为 5000A/m 下的磁极化强度峰值。4 分类本文件的材料的等级是根据磁极化强度在1.0T、频率在400Hz下的 比总损耗值P1.0/400、材料公称厚度进行牌号分类,并按产品特性细分为普通型、型、高强度型、高磁感型和高强度型五类。
电工钢硅钢片:取样应从每一个验收组批上切取。8.2.2 产品的内圈和外圈应视为包装材,不代表整个钢卷的质量,试样不应从这部分截取。试样应避开焊缝和接带区域。8.2.3 取样位置距产品头尾两端不小于 3m,距产品边部不小于 15mm 处截取。对大单片磁性能、同城绝缘涂层附着性等有特殊取样要求的检测项目,则按照附录 A 的规定取样。8.2.4 通过合理地安排测试顺序,同一副试样可以用于测试多种特性。8.3 表面外观检查产品的表面外观质量用肉眼检查。8.4 尺寸和外形的测量8.4.1 尺寸和外形应采用合适的测量工具测量。测量位置距产品头尾两端不小于 3m。8.4.2 厚度的测量切边钢带的厚度应在距边部不小于 15mm 的任意位置处测量。测量所采用的千分尺精度应为0.001mm。8.4.3 不平度(波浪度)的测量
电工钢硅钢片:宽度产品的公称宽度 W 范围为 750mm<W≤1270mm。切边供货的产品母卷宽度允许偏差应为+00.5mm。用户有特殊要求时,通过协议可以按毛边状态交货,其宽度允许偏差由供需双方通过协议另行约定。7.3.3 镰刀弯产品镰刀弯的检测适用于宽度不小于 150mm 的切边材料,任意 1000mm 长度的产品镰刀弯应不超过0.50mm。供方如能保证,可不进行该试验。7.3.4 不平度和浪高产品不平度的检测适用于宽度不小于 150mm 的材料,其不平度应不超过 1.0%,浪高应不超过 2.5mm。7.3.5 残余曲率根据需方要求,并在合同中注明,宽度不小于 150mm 的产品可检测残余曲率,其测试钢片的底边和支撑板间的距离应不超过 10mm。供方如能保证,可不进行该试验。7.3.6 毛刺高度切边产品的剪切毛刺高度应不超过 0.020mm。